Tools

This section will describe the tools I fabricated. In the technical section I will describe how I use them.
The article does not represent an invitation to build a copy of the tools shown as I cannot guarantee for their safety and appropriateness to do the job properly.


Rear Spring removal tool

This tool consists of a coarse thread 1/2" rod with a sufficient strength (8.8 or 11.9), a corresponding heavy washer and several corresponding nuts.

spring-removal


Front spring removal tool

This is are pictures of the prototype of a spring removal tool I am presently working on.
The lower part basically has the form of a horseshoe so it can be slid under the lower spring pod.
The tool was laser cut out of 20 mm steel.

horseshoe1horseshoe


This tool has worked perfectly on several occasions but I can not recommend it in its present form since I am not a 100% sure that the open ring could not slip from the lower spring pod while under tension.

Bushing installation tool for the front bushings of the rear subframe

More or less by coincidence I found out that a (leftover) collar from a front suspension dampener is the perfect basis to fabricate a tool to press out and to draw in new bushings into the rear subframe. The tool will push on the bushing's outer shell without damaging the prodruding rubber.

bushing-tool

On the picture above, the old bushing has started to move out of the hole in the subframe and the collar/ tool has partly moved into this hole.

The damper collar only needs a very light grinding around its circumference so that  it passes smoothly thru the hole in the subframe.
The inner bore of the collar even proved to be of the right size to fix the new bushing tightly on the tool by lightly gripping the protruding rubber.